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Bag Filling Machine For Mushroom Compost – TIDAPARS

Bag filling machine for mushroom compost – TIDAPARS

Mushroom compost bag filling machine fills all types of culture medium with high humidity and mushroom culture medium ready for cultivation with very high speed in each model and bag size. Automatic Mushroom compost bag filling machine of TIDAPARS has two separate outlets for filling bags at high speed. The Mushroom compost bag filler function is automatic and also designed with the operator control. Ability to order the device with the height of the tank depending on the needs of the operator. Choose how to fill the tank custom with a loader or conveyor from the ground. Depending on the needs and conditions of the operator’s user environment, there are possible to change the dimensions of the bag holder, the height of the tank and the height of the soil outlet and etc.

Fig 1. Mushroom compost bag filling machine of TIDAPARS
Fig 1. Mushroom compost bag filling machine of TIDAPARS

 

Automatic/pedal Mushroom compost bag fillers of TIDAPARS:

 Filling all types of culture medium (such as compost, coco peat, leaf soil and soil and etc.).
 two separate outputs.
 Double the working speed.

Fig 2. Mushroom compost bags/Mushroom compost bag filling machine
Fig 2. Mushroom compost bags/Mushroom compost bag filling machine

 

Mushroom bag filling machine for compost – TIDAPARS:

 Adjusting the amount of soil fall.
 Automatically and pedal.
 Maintain soil quality and structure.
 Effective reservoir design to prevent soil bridging.
 Easy mechanical control by the operator.
 Install emergency shutdown key to increase safety.
 Ability to move the device easily by installing a carrier wheel.

 

Mushroom substrates

Mushroom compost is a type of slow-release, organic plant fertilizer. The media in which mycelium are grown is based on a mixture of different organic and mineral agricultural materials. Usually, cereal grains such as oats, millet, sorghum and wheat are used, but in some countries, due to the cheap and available organic materials, depending on the type of mushroom use the hay, straw, poultry or horse manure, ground corn cobs and hulls, cottonseed or canola meal, cocoa shells, crushed grapes from wineries, soybean mill, peat moss, and other natural organic substances such as gypsum, lime, potash, urea, and ammonium nitrate. A combination of minerals such as perlite and wheat bran is also used for this purpose in some cases. The exact content of the culture media varies from grower to grower.

Fig3. Mushroom substrates used in Mushroom compost big bag filling
Fig3. Mushroom substrates used in Mushroom compost big bag filling

 

Disadvantages of chemical fertilizers:

 Destroying living microorganisms in the soil.
 Increased weed growth.
 More use of herbicides.
 Disadvantages of chemical fertilizers.
 Creating toxicity in the human nutrition cycle.
 The process of destroying resources for future generations.
 Environmental pollution.
 Groundwater source pollution.
 Change in soil ph.
 Destruction of soil structure and quality.

 

Fig 4. compost-chemical fertilizers
Fig 4. compost-chemical fertilizers

 

Mushroom compost and regular compost have differences:

a) Less nitrogen than regular compost.
b) Addition of chalk that have high calcium content and make it too alkaline (which is problematic for acid-loving plants).

 

Compost production process for edible mushrooms is divided into 2 phase:

First phase:

a) Composition of Primary compounds.
b) Primary fermentation.

Second phase:

a. Pasteurization.
b. Conditioning.

The first phase of compost production for transferring to Mushroom compost bag filling machine carried out in two long-term methods for about 16 to 20 days and short-term for 10 to 13 days, and after that, it enters the second phase of composting.

The result of phase one of compost production:

 Strong smell of ammonia.
 Dark brown color.
 Fibers without adhesion.

Fig5. phase one of mushroom composting
Fig5. phase one of mushroom composting

 

Second phase of composting for transferring to Mushroom compost bag filling machine:

 Pasteurization.
 No ammonia gas (Conditioning).
 3-It lasts 3-6 days.

 

Fig 6. second phase of mushroom composting
Fig 6. second phase of mushroom composting

 

The advantages of mushroom compost:

 Improving the soil structure.
 Increasing drainage.
 High organic matter.
 Increasing the water-holding capacity.
 Boosting the activity of beneficial soil microbes.
 Supplies macronutrients (nitrogen, phosphorous, potassium), and micronutrients (calcium, magnesium, iron) to the soil.
 High levels of calcium which useful some crops, such as tomatoes.

 

The disadvantages of mushroom compost:

 Differences in Nutrient composition.
 High soluble salts (harmful for germinating seeds, seedlings growth and salt-sensitive plants).
 Pricy.
 High soil ph.

 

Spore

A “spore” is a sexual or asexual reproductive cell that often has the ability to become a new organism on its own without needing to fuse with another fertile cell. Spores may be produced and adapted to the environment for dispersal and survival, often for long periods of time under adverse conditions.

 

Fig7. Mushroom components
Fig7. Mushroom components

 

Mycelium

The mycelium is also part of the fungi’s anatomy that performs asexual reproduction. Mycelium is made of thin filaments called hyphae. The set of masses of hyphae is called mycelium. The mycelia and the hyphae are both important parts of fungi, more commonly known as the mushroom. The two terms refer to the building blocks of fungi. Hyphae (plural form; singular form is hyphae) is the name of the long, individual pieces that comprise a mycelium. Hyphae are often described as strings and threadlike filaments. The hyphae is the basic body plan of a fungus. It is comprised of one or more cells surrounded by a tubular cell wall.

 

Fig8. Mycelium
Fig8. Mycelium

 

Spawn

Mushroom spawn is simply any substance that has been inoculated with mycelium, the vegetative growth of a fungus. Spawn is the growth of pure vegetative mycelium of mushrooms on cereal grains or any organic material that can be mixed with the mushroom substrate.

 

Conclusion

Continuous use of chemical fertilizers causes the soil to gradually lose its nutrients. As a result, the food produced in these soils will have less vitamins and minerals. Although using chemical fertilizers, plant growth increases significantly, but weeds grow and need to use herbicides also increases. On the other hand, commercial chemical fertilizers are much more expensive than natural or animal fertilizers. compost filler of TIDAPARS with two separate outlets is Suitable for factories producing mushroom culture medium and producers of culture medium. the Ability to filling the culture and compost medium in 25 kg culture bags every 2 to 3 seconds is major properties of Mushroom compost bag filling machine of TIDAPARS.

 

Fatemeh safaei Tell: 00989103218554
faegheh osanlou Tell: 00989904823436

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