{"id":3227,"date":"2022-12-11T08:40:31","date_gmt":"2022-12-11T09:40:31","guid":{"rendered":"https:\/\/tidapars.com\/en\/?p=3227"},"modified":"2022-12-11T09:43:20","modified_gmt":"2022-12-11T10:43:20","slug":"bag-filling-machine-for-mushroom-compost-tidapars","status":"publish","type":"post","link":"https:\/\/tidapars.com\/en\/bag-filling-machine-for-mushroom-compost-tidapars","title":{"rendered":"Bag filling machine for mushroom compost – TIDAPARS"},"content":{"rendered":"

Mushroom compost bag filling machine<\/a><\/span><\/strong> fills all types of culture medium with high humidity and mushroom culture medium ready for cultivation with very high speed in each model and bag size. Automatic Mushroom compost bag filling machine of TIDAPARS has two separate outlets for filling bags at high speed. The Mushroom compost bag filler function is automatic and also designed with the operator control. Ability to order the device with the height of the tank depending on the needs of the operator. Choose how to fill the tank custom with a loader or conveyor from the ground. Depending on the needs and conditions of the operator\u2019s user environment, there are possible to change the dimensions of the bag holder, the height of the tank and the height of the soil outlet and etc.<\/span><\/p>\n

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Fig 1. Mushroom compost bag filling machine of TIDAPARS<\/strong><\/span><\/figcaption><\/figure>\n

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Automatic\/pedal Mushroom compost bag fillers of TIDAPARS:<\/strong><\/span><\/h2>\n

\uf0d8 Filling all types of culture medium (such as compost, coco peat, leaf soil and soil and etc.).<\/span>
\n\uf0d8 two separate outputs.<\/span>
\n\uf0d8 Double the working speed.<\/span><\/p>\n

\"Fig
Fig 2. Mushroom compost bags\/Mushroom compost bag filling machine<\/strong><\/figcaption><\/figure>\n

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Mushroom bag filling machine for compost – TIDAPARS:<\/strong><\/span><\/h3>\n

\uf0d8 Adjusting the amount of soil fall.<\/span>
\n\uf0d8 Automatically and pedal.<\/span>
\n\uf0d8 Maintain soil quality and structure.<\/span>
\n\uf0d8 Effective reservoir design to prevent soil bridging.<\/span>
\n\uf0d8 Easy mechanical control by the operator. <\/span>
\n\uf0d8 Install emergency shutdown key to increase safety.<\/span>
\n\uf0d8 Ability to move the device easily by installing a carrier wheel.<\/span><\/p>\n

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Mushroom substrates<\/strong><\/span><\/h3>\n

Mushroom compost is a type of slow-release, organic plant fertilizer. The media in which mycelium are grown is based on a mixture of different organic and mineral agricultural materials. Usually, cereal grains such as oats, millet, sorghum and wheat are used, but in some countries, due to the cheap and available organic materials, depending on the type of mushroom use the hay, straw, poultry or horse manure, ground corn cobs and hulls, cottonseed or canola meal, cocoa shells, crushed grapes from wineries, soybean mill, peat moss, and other natural organic substances such as gypsum, lime, potash, urea, and ammonium nitrate. A combination of minerals such as perlite and wheat bran is also used for this purpose in some cases. The exact content of the culture media varies from grower to grower.<\/span><\/p>\n

\"Fig3.
Fig3. Mushroom substrates used in Mushroom compost big bag filling<\/strong><\/span><\/figcaption><\/figure>\n

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Disadvantages of chemical fertilizers:<\/strong><\/span><\/h3>\n

\uf0d8 Destroying living microorganisms in the soil.<\/span>
\n\uf0d8 Increased weed growth.<\/span>
\n\uf0d8 More use of herbicides.<\/span>
\n\uf0d8 Disadvantages of chemical fertilizers.<\/span>
\n\uf0d8 Creating toxicity in the human nutrition cycle.<\/span>
\n\uf0d8 The process of destroying resources for future generations.<\/span>
\n\uf0d8 Environmental pollution.<\/span>
\n\uf0d8 Groundwater source pollution.<\/span>
\n\uf0d8 Change in soil ph.<\/span>
\n\uf0d8 Destruction of soil structure and quality.<\/span><\/p>\n

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\"Fig
Fig 4. compost-chemical fertilizers<\/strong><\/span><\/figcaption><\/figure>\n

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Mushroom compost and regular compost have differences:<\/strong><\/span><\/h3>\n

a) Less nitrogen than regular compost.<\/span>
\nb) Addition of chalk that have high calcium content and make it too alkaline (which is problematic for acid-loving plants).<\/span><\/p>\n

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Compost production process for edible mushrooms is divided into 2 phase:<\/strong><\/span><\/h4>\n

First phase:<\/span><\/strong><\/p>\n

a) Composition of Primary compounds.<\/span>
\nb) Primary fermentation.<\/span><\/p>\n

Second phase:<\/span><\/strong><\/p>\n

a. Pasteurization.<\/span>
\nb. Conditioning.<\/span><\/p>\n

The first phase of compost production for transferring to Mushroom compost bag filling machine carried out in two long-term methods for about 16 to 20 days and short-term for 10 to 13 days, and after that, it enters the second phase of composting.<\/span><\/p>\n

The result of phase one of compost production:<\/strong><\/span><\/h4>\n

\uf0d8 Strong smell of ammonia.<\/span>
\n\uf0d8 Dark brown color.<\/span>
\n\uf0d8 Fibers without adhesion.<\/span><\/p>\n

\"Fig5.
Fig5. phase one of mushroom composting<\/span><\/strong><\/figcaption><\/figure>\n

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Second phase of composting for transferring to Mushroom compost bag filling machine:<\/strong><\/span><\/h4>\n

\uf0d8 Pasteurization.<\/span>
\n\uf0d8 No ammonia gas (Conditioning). <\/span>
\n\uf0d8 3-It lasts 3-6 days.<\/span><\/p>\n

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\"Fig
Fig 6. second phase of mushroom composting<\/span><\/strong><\/figcaption><\/figure>\n

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The advantages of mushroom compost:<\/strong><\/span><\/h4>\n

\uf0d8 Improving the soil structure.<\/span>
\n\uf0d8 Increasing drainage.<\/span>
\n\uf0d8 High organic matter.<\/span>
\n\uf0d8 Increasing the water-holding capacity.<\/span>
\n\uf0d8 Boosting the activity of beneficial soil microbes.<\/span>
\n\uf0d8 Supplies macronutrients (nitrogen, phosphorous, potassium), and micronutrients (calcium, magnesium, iron) to the soil.<\/span>
\n\uf0d8 High levels of calcium which useful some crops, such as tomatoes.<\/span><\/p>\n

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The disadvantages of mushroom compost:<\/strong><\/span><\/h4>\n

\uf0d8 Differences in Nutrient composition. <\/span>
\n\uf0d8 High soluble salts (harmful for germinating seeds, seedlings growth and salt-sensitive plants).<\/span>
\n\uf0d8 Pricy.<\/span>
\n\uf0d8 High soil ph.<\/span><\/p>\n

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Spore<\/strong><\/span><\/h4>\n

A “spore” is a sexual or asexual reproductive cell that often has the ability to become a new organism on its own without needing to fuse with another fertile cell. Spores may be produced and adapted to the environment for dispersal and survival, often for long periods of time under adverse conditions.<\/span><\/p>\n

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\"Fig7.
Fig7. Mushroom components<\/strong><\/span><\/figcaption><\/figure>\n

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Mycelium<\/strong><\/span><\/h4>\n

The mycelium is also part of the fungi\u2019s anatomy that performs asexual reproduction. Mycelium is made of thin filaments called hyphae. The set of masses of hyphae is called mycelium. The mycelia and the hyphae are both important parts of fungi, more commonly known as the mushroom. The two terms refer to the building blocks of fungi. Hyphae (plural form; singular form is hyphae) is the name of the long, individual pieces that comprise a mycelium. Hyphae are often described as strings and threadlike filaments. The hyphae is the basic body plan of a fungus. It is comprised of one or more cells surrounded by a tubular cell wall.<\/span><\/p>\n

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\"Fig8.
Fig8. Mycelium<\/strong><\/span><\/figcaption><\/figure>\n

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Spawn<\/strong><\/span><\/h4>\n

Mushroom spawn is simply any substance that has been inoculated with mycelium, the vegetative growth of a fungus. Spawn is the growth of pure vegetative mycelium of mushrooms on cereal grains or any organic material that can be mixed with the mushroom substrate.<\/span><\/p>\n